NexSys – Advanced Locomotive Control System
Unlock next-generation control, automation, and fuel savings with a smarter onboard system
NexSys is ZTR’s next-generation locomotive control system built to modernize fleet performance, reduce fuel waste, and enable intelligent automation. Whether you’re upgrading legacy units or building new, NexSys combines reliable engine control with intelligent features that deliver immediate operational value.
Designed for real-world rail environments, NexSys improves crew experience, simplifies troubleshooting, and ensures your locomotive performs optimally across all conditions.
Why NexSys?
ZTR has more than three decades of experience modernizing locomotives across North America and globally. NexSys is the result of that expertise—offering a robust, modular platform that replaces outdated systems with smarter, integrated functionality.
Proven Fuel Savings
Equipped with SmartStart AESS to significantly cut idle time and reduce fuel burn.
Faster Install & Setup
Modular design and intuitive HMI reduce installation and training time.
Improved Diagnostics
Integrated alerts and system health checks simplify fault resolution.
Modern Operator Interface
Integrated Locomotive Display improves crew interaction and system visibility.
Flexible Compatibility
Supports multiple engine types, sensors, and fleet configurations.
Built-In Connectivity
Designed to integrate with our digital platform Vision for remote visibility
Key Features
Integrated Locomotive Display (ILD)
The Integrated Locomotive Display (ILD) is a powerful in-cab interface that enhances NexSys functionality by bringing critical data directly to train crews and maintenance teams. Designed for simplicity and impact, ILD helps improve locomotive safety, reliability, and operational efficiency.
Key Capabilities:
Graphical display of alarms, digital status icons, and real-time alerts
Digital gauges and speedometer with advanced over-speed warnings
Integrated advanced alerter and train length counter for situational awareness
Communication with HOTD and NexSys for enhanced diagnostics
Intuitive interface for fault visibility, system health, and data access
Automatically shuts down and restarts the locomotive based on key conditions, saving fuel and reducing emissions.
Automatically shuts down and restarts the locomotive based on key conditions, saving fuel and reducing emissions.
Real-time tracking of voltage and charge health to avoid failed starts and battery degradation.
Easily integrates with Vision platform for fleet-wide visibility and proactive issue detection.
Boost traction and performance, especially under low-adhesion track conditions.
How It Works
1
Assess & Configure
We assess your fleet and operational goals, then configure NexSys to match your power unit specs and system requirements.
2
Install & Integrate
ZTR-certified technicians install the hardware and integrate with key locomotive subsystems including throttle, air, and engine control.
3
Train & Operate
Operators and maintenance crews are trained on the NexSys interface and workflows to ensure smooth adoption.
4
Monitor & Optimize
With NexSys and Vision integration, you gain ongoing visibility into locomotive usage, idle time, and system performance.
NexSys - Remote Connectivity and Diagnostics
Smarter Locomotives. Smarter Decisions.
NexSys connects to the ZTR Vision platform to provide near real-time visibility into locomotive health, idle time, and fault diagnostics. Remote access enables maintenance teams to identify issues early, perform remote troubleshooting, and reduce unplanned downtime. This integration simplifies fleet management and ensures data accuracy across all units.
Features & Benefits
Access live data on engine hours, idle time, battery status, and fault conditions
Get notified of critical issues before they cause unplanned downtime
Track idle patterns across your fleet for targeted efficiency improvements
Analyze performance over time to support maintenance planning and operational strategy
Centralized view of all NexSys-equipped locomotives, anywhere, anytime
With Vision, NexSys becomes more than a control system—it becomes a strategic tool for continuous improvement.
Add-Ons
NexSys works seamlessly with other ZTR technologies to extend control, reliability, and system insight:
Starting assist system that ensures reliable engine cranking and reduces battery strain
Enhanced AESS solution with advanced shutdown logic and configurable restart parameters
Capture and store critical locomotive data for compliance, analysis, and incident investigation
183 Tons of Emissions Avoided: A Class 1 Railroad’s Success with NexSys
By delivering proven results, 183 tons of emissions avoided, significant fuel savings, and real-time operational insights, this case demonstrates that railroads can modernize their fleets incrementally
Knowledge Hub
Discover expert insights, case studies, whitepapers, and blogs that explore the latest trends, technologies, and best practices in the railway industry.
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Ready to Modernize Your Fleet?
Talk to our experts about bringing NexSys to your locomotives.
